This grilled Italian sausage sandwich is a delightful combination of savory Italian sausages and fresh vegetables, all nestled in a toasted hoagie roll. Perfect for a summer cookout or a cozy dinner, this sandwich is sure to satisfy your taste buds with its rich flavors and hearty ingredients.
While most of the ingredients in this recipe are common, you may need to make a special trip to the supermarket for Italian sausages. These sausages are typically found in the meat section and come in various flavors, so choose one that suits your taste. Additionally, hoagie rolls might not be a staple in every household, but they can usually be found in the bakery section.

Ingredients For Grilled Italian Sausage Sandwich
Italian sausages: These are flavorful sausages seasoned with a blend of herbs and spices, often including fennel and garlic.
Hoagie rolls: These are long, soft rolls perfect for holding hearty sandwich fillings.
Bell pepper: A sweet and crunchy vegetable that adds color and flavor to the sandwich.
Onion: Adds a mild, sweet flavor when sautéed, complementing the other ingredients.
Olive oil: Used for sautéing the vegetables, adding a rich, fruity flavor.
Marinara sauce: A tomato-based sauce that adds a tangy, savory element to the sandwich.
Technique Tip for This Recipe
When grilling italian sausages, make sure to use a meat thermometer to check for doneness. The internal temperature should reach 160°F to ensure they are fully cooked. This prevents undercooking and ensures a juicy, flavorful sausage.
Suggested Side Dishes
Alternative Ingredients
italian sausages - Substitute with chicken sausages: Chicken sausages offer a lighter alternative while still providing a similar texture and flavor profile.
italian sausages - Substitute with vegetarian sausages: For a plant-based option, vegetarian sausages mimic the taste and texture of traditional sausages.
hoagie rolls - Substitute with whole wheat rolls: Whole wheat rolls add a nutty flavor and extra fiber.
hoagie rolls - Substitute with gluten-free rolls: Ideal for those with gluten sensitivities, these rolls maintain the sandwich structure.
bell pepper - Substitute with poblano pepper: Poblano peppers provide a mild heat and a slightly smoky flavor.
bell pepper - Substitute with zucchini: Zucchini offers a different texture and a mild, slightly sweet flavor.
onion - Substitute with shallots: Shallots have a milder, sweeter taste compared to onions.
onion - Substitute with leeks: Leeks provide a subtle onion-like flavor with a hint of sweetness.
olive oil - Substitute with avocado oil: Avocado oil has a high smoke point and a neutral flavor, making it a good alternative for grilling.
olive oil - Substitute with grapeseed oil: Grapeseed oil is light and has a high smoke point, suitable for cooking at high temperatures.
marinara sauce - Substitute with pesto sauce: Pesto adds a fresh, herbaceous flavor and a creamy texture.
marinara sauce - Substitute with salsa: Salsa provides a tangy, spicy alternative with a different texture.
Other Alternative Recipes Similar to This
How to Store / Freeze This Recipe
Allow the sausages and vegetables to cool completely before storing. This prevents condensation, which can make the food soggy.
For short-term storage, place the grilled sausages and sautéed peppers and onions in separate airtight containers. Store them in the refrigerator for up to 3-4 days.
If you plan to store the hoagie rolls separately, keep them in a bread box or a resealable plastic bag at room temperature for up to 2 days. For longer storage, freeze them.
To freeze the sausages, wrap each one individually in plastic wrap or aluminum foil, then place them in a freezer-safe bag or container. Label with the date and freeze for up to 2 months.
For the sautéed vegetables, spread them out on a baking sheet lined with parchment paper and freeze until solid. Transfer to a freezer-safe bag or container, label, and freeze for up to 2 months.
When ready to reheat, thaw the sausages and vegetables in the refrigerator overnight.
Reheat the sausages on a grill or in a skillet over medium heat until warmed through, about 5-7 minutes. Alternatively, microwave them on medium power for 2-3 minutes.
Warm the sautéed peppers and onions in a skillet over medium heat until heated through, about 3-5 minutes.
Toast the hoagie rolls on a grill or in an oven preheated to 350°F (175°C) for 5-7 minutes, until lightly browned and crispy.
Assemble the sandwiches as per the original recipe, ensuring everything is heated properly for the best flavor and texture.
How to Reheat Leftovers
Preheat your oven to 350°F. Wrap each sandwich in aluminum foil to keep the bread from drying out. Place them on a baking sheet and heat for about 15-20 minutes, or until the sausages are warmed through.
For a quicker method, use a microwave. Place the sandwich on a microwave-safe plate and cover it with a damp paper towel. Microwave on medium power for 1-2 minutes, checking halfway through to ensure even heating.
If you have an air fryer, preheat it to 350°F. Place the sandwiches in the basket and heat for 5-7 minutes. This method will help maintain the crispiness of the hoagie rolls.
For stovetop reheating, use a skillet over medium heat. Wrap the sandwich in aluminum foil and place it in the skillet. Cover with a lid and heat for about 10 minutes, flipping halfway through to ensure even warming.
If you prefer a toaster oven, preheat it to 350°F. Wrap the sandwich in aluminum foil and place it directly on the rack. Heat for 10-15 minutes, or until the sausages are hot and the bread is toasty.
Best Tools for This Recipe
Grill: Used to cook the Italian sausages to perfection, giving them a nice char and smoky flavor.
Pan: Essential for sautéing the bell pepper and onion until they are soft and flavorful.
Tongs: Handy for turning the sausages on the grill to ensure they cook evenly on all sides.
Knife: Necessary for slicing the bell pepper and onion.
Cutting board: Provides a safe and stable surface for slicing the vegetables.
Measuring spoons: Used to measure the olive oil accurately.
Spatula: Useful for stirring and sautéing the bell pepper and onion in the pan.
Basting brush: Ideal for brushing the hoagie rolls with olive oil before toasting them on the grill.
Serving platter: Perfect for assembling and serving the grilled Italian sausage sandwiches.
Saucepan: Can be used to warm the marinara sauce before drizzling it over the sandwiches.
How to Save Time on This Recipe
Pre-cook sausages: Grill or bake the Italian sausages ahead of time and store them in the fridge. Reheat when ready to assemble.
Prep veggies in advance: Slice the bell pepper and onion the night before and store them in an airtight container.
Use store-bought marinara: Save time by using a pre-made marinara sauce instead of making your own.
Toast rolls together: Toast all hoagie rolls at once on a baking sheet in the oven to save time.
One-pan method: Sauté the bell pepper and onion in the same pan you used to pre-cook the sausages.

Grilled Italian Sausage Sandwich
Ingredients
Main Ingredients
- 4 Italian sausages
- 4 Hoagie rolls
- 1 Bell pepper, sliced
- 1 Onion, sliced
- 2 tablespoon Olive oil
- 1 cup Marinara sauce
Instructions
- Preheat your grill to medium-high heat.
- Grill the sausages for about 10-12 minutes, turning occasionally, until fully cooked.
- In a pan, heat olive oil over medium heat. Add sliced bell pepper and onion, and sauté until soft, about 5 minutes.
- Toast the hoagie rolls on the grill for 1-2 minutes until lightly browned.
- Assemble the sandwiches by placing a sausage in each roll, topping with sautéed peppers and onions, and drizzling with marinara sauce.
Nutritional Value
Keywords
Suggested Appetizers and Desserts
More Amazing Recipes to Try 🙂
- Flapjack Pancakes Recipe30 Minutes
- Korean BBQ Sauce Recipe20 Minutes
- White Sauce Recipe15 Minutes
- Chocolate Syrup Recipe15 Minutes
- Corn Bread Dressing Recipe1 Hours 5 Minutes
- Lentil Soup Recipe1 Hours
- Christmas Breakfast Sausage Casserole Recipe1 Hours 5 Minutes
- Jambalaya Recipe1 Hours
Leave a Reply